Portfolio // Digital Twin

Logistics Sortation Simulation

Plan, build, test. A multi-level sortation concept designed for the UK's limited land space: local and regional sorting in one compact, multi-storey footprint, simulated in Unity with current robotics systems.

Year 2025 Engine Unity Footprint 1,000 m² · multi-floor
LSS-25 // LIVE CAPTURESIM VIEW
Concept

Two sorting operations. One compact building.

A multi-floor sorting simulation that combines local and regional operations in one facility, designed for high parcel volumes. Automated robots handle routing, movement and handoffs across levels, letting teams visualise throughput, test layouts and stress-test workflows before making real-world changes.

MULTI-FLOOR
01 // Vertical Flow

Automated Multi-Floor Sortation

Inspired by the Tsort 3D approach: a lightweight system that uses vertical space to move parcels efficiently between levels. High-capacity routing in a smaller footprint, supporting flexible layouts and smoother flow when floor space is limited.

REGIONAL SORT
02 // Regional

Regional Sort

Inspired by the Geek+ Skycube model, the regional system moves parcels from sortation to lorry loading with less manual handling. It guides items to the right dock lane, sequences loads, supports real-time adjustments and returns empty pallets to designated areas for continuous operations.

LOCAL SORT
03 // Local

Local Sort

The local sort handles parcels already assigned to local routes, sending them into parcel bags for fast collection. Workers move filled bags by trolley and lift to the correct loading level for dispatch. Built for high-capacity operation with many local destination points and rapid turnaround, alongside the regional sort in the same facility.

DRONE CAM
04 // Inspection

Drone Controls

Controllable drone-style camera controls let you inspect the space in situ, remotely, including hard-to-reach or restricted areas. Quicker checks, better visibility of issues and safer decision-making without needing someone to physically access every location.

CCTV VIEW
05 // Monitoring

Remote Monitoring Solutions

Workers can remotely monitor operations via CCTV-style views to spot conveyor obstructions, jams or unusual behaviour as it happens. Faster triage, safer responses and better decisions, identifying the issue and the right intervention before anyone steps onto the floor.

ROBOT FLEET
06 // Robotics

Integrate With Existing Technology

Robot sortation inspired by Tompkins Robotics tSort+ Tray, designed to handle a wide range of tasks at high volume. Flexible robotic movement with reliable routing logic supports faster throughput, fewer manual touchpoints and sorting capacity that scales as volumes grow.

Customised

Customised To Your Business

Built in Unity, the simulation can be configured with adjustable parameters pulled from your company's API, so it reflects your real volumes, routing rules, timings and operational constraints. Test scenarios, validate changes and tailor the experience without rebuilding the environment from scratch.

De-risked

Analyse Conceptual Ideas

Move from concept to practical planning without buying equipment first and discovering problems later. The simulation surfaces bottlenecks, safety concerns, integration challenges and workflow edge-cases early, so you refine layouts and make confident investment decisions with fewer surprises during rollout.

More Footage

On the line

INFEED
CONVEYOR 1
FREE CAM